Nansulate® Coatings for Energy Efficient Paper Manufacturing.
Nansulate® energy saving, nanotechnology based coatings are used worldwide to insulate buildings, equipment and machinery simply and effectively. This next generation technology reduces energy consumption, lowers carbon emissions, improves worker safety, protects plant assets and decreases maintenance costs. It can be used to insulate and protect a variety of equipment used for paper manufacturing to reduce energy consumption, lower maintenance costs, and improve worker safety.
Sustainable Manufacturing Nansulate® insulation coatings return measured energy savings in manufacturing applications between 10%-25% Target equipment includes: Steam Pipes, Hot Water Tanks, Boilers, |
Sustainable Nansulate® insulation coatings return measured energy savings in facility/building envelope applications between 15%-30% Target application areas include: Walls, Ceilings, Roofs, Ductwork, Hot Water Heaters, Crawl Spaces, Skylights, Factory Windows |
Employee Safety & Nansulate® insulation coatings reduce surface temperature of hot equipment & reduce heat expelled into the environment. They also provide rust prevention, UV, mold and moisture resistance for equipment longevity Target application areas include: Steam Pipes, Boilers, Hot Manufacturing Equipment, Outdoor Handrails & Benches, Ovens |
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Every company investing in sustainable technology and cost saving measures calculates their potential payback period. Nansulate® stands out as a sustainable technology with comparatively low initial investment which provides an extremely attractive payback period and continuing return on investment.
Most Nansulate® customers report a payback period between 6 to 18 months. For the majority it is less than 1 year.
Download our brochure which includes data from paper manufacturing applications.
Case Study
Seshasayee Paper & Boards Ltd. Insulation of paper manufacturing equipment for energy conservation - Preliminary average temperature reduction of 48.6F. |
ISSUE: Increase energy efficiency in paper manufacturing facility and insulate to improve lifespan of sensor units. SOLUTION: Nansulate® Translucent PT was used to provide thermal insulation and corrosion prevention for equipment in their paper manufacturing facility. Equipment was insulated with Nansulate® Translucent PT at a 300 micron (12 mil) dry film thickness (six coat coverage). Dryer end covers were coated and showed an average temperature reduction after 30 days (prior to the full 45-60 day cure time being completed) over one dryer of 39.6 F, a 15.7% reduction in temperature, and on another dryer of 48.6 F, an 18.7% reduction in temperature. Another piece of equipment insulated to increase sensor and unit longevity was a scanner sensor unit, which showed an average temperature difference of 28.2F, prior to cure time being completed, while also showing more effective sensor functioning due to the lower temperature. Comfort for approaching the operating unit and increased longevity of the scanner unit were benefits also noted in the paper due to the Nansulate® insulation technology. Applications areas in the paper mill were noted as: Paper machine dryer unit, hot and warm condensate, boiler feed water and process fluid lines, LP steam pipelines and accessories, heat carrying valves and fittings, satellite cooler annulus exterior of lime kiln, heated HFO lines and storage tanks, chiller lines in CI02 unit, CPU-PHE & EOP head covers.
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DOWNLOAD CASE STUDY :
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to identify areas where Nansulate® can help you
reduce energy costs and save money:
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Nansulate® is Patented technology protected by U.S. and international Patents.
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Sustainable Manufacturing for Pulp and Paper Mills
Environmentally friendly, sustainable coatings:
>Reduces energy consumption
>Does not contain heavy metals
>Low VOC (100 g/L)
>Non-Flammable
>Non-Caustic
>No Asthmagens
>No Phosphates
>No Ozone-Depleting Compounds
>Non-Toxic
