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"Because of global warming, our duty is to make use of energy as efficiently as possible; wasted energy is wasted national wealth. This is why I highly recomend this Nansulate® technology to all of textile industry and other heat using industries."

-Henateks A.S.
Eyüp Sözdinler

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CASE STUDIES - STEAM BOILERS & HEAT EXCHANGERS

HEAT EXCHANGER PLATES - BANDVULC TYRES

Tire Factory Application

 

Bandvulc Tyres Ltd

ISSUE: Bandvulc Tyres is one of the leading suppliers of commercial remould tyres to the transport industry. They operate at the forefront of tyre technology using the best available machines and quality control systems. They needed to reduce heat transfer on heat exchanger plates used on equipment in their facility.

PRODUCT USED: Nansulate® Translucent High Heat

SOLUTION: "Bandvulc Tyres Ltd. applied Nansulate to the exterior of a heat exchanger plate. The first coat was applied thinly and left to set for just over 20 days. After this period, the coats were applied more liberally up until the 8th coat. The 8th coat result now shows a temperature difference of roughly 30 degrees C."

-Calum Williams, Bandvulc Tyres Ltd.
www.bandvulc.com

Note: Study was done before all 8 coats had completely cured. Nansulate reaches its full insulation ability after full cure.

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Industrial Nanotech's Distributor for the UK is Weltex UK. Contact information can be found at www.nansulate.co.uk

Nansulate High Heat Temperature readings

Nansulate reduced surface temperature considerably

Nansulate performance improves as it cures

 

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STEAM BOILER & HEAT EXCHANGER - HENATEKS TEXTILE

Nansulate coated steam boiler

CUSTOMER SAVINGS: $600,000 per year

Customer: Henateks Textile used large amounts of energy each year and needed an effective solution to reduce their costs.

Application was completed by Industrial Nanotech's Turkish Distributor Kolorgen, LTD and consisted of Nansulate® High Heat coated on heat exchangers, steam boilers, steam pipes, LNG burners and dyeing machines throughout the facility.

Material cost for project: $200,000
Payback period: 6-7 months
Energy costs reduce by approximately 20%

Steam Boiler Face

Spray application of Nansulate on Steam Boiler


 

HEAT EXCHANGERS - LARGE DYE HOUSE

Heat Exchanger of Dye Machine

ISSUE: Decrease LNG (Liquified Natural Gas) expense, improve energy efficiency.

SOLUTION: This Dyehouse, located in the Trakya region of Turkey, manufactures products for clientele which includes two of the largest sports apparel manufacturers in the world.

Nansulate® Translucent High Heat had been applied to all heat exchangers of the customer's dyeing machines. After monitoring closely their consumption of LNG (liquified natural gas) for a period of 5 months, it was shown that they experienced an energy savings of more than 20%. From this data, the company anticipates that their savings is approx. $40,000 per month in energy costs, and based on this data have contracted to have other areas throughout the factory coated with Nansulate®, such as their LNG burners, dye machines, fabric drying and ranges, steam pipes, valves and hot water storage tanks; with an expected further increase in the money they save per month on their factory's energy costs.

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