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Nansulate® Green Projects Photo Library

Green Project Spotlight - Bursa, Turkey - Textile Dye Machines, Steam Boilers & Pipes

A large textile facility in Bursa, Turkey began an energy saving project to reduce energy costs at their facility and increase equipment efficiency and lifespan by utilizing Nansulate® EPX, over a base coat of Nansulate® High Heat on textile dye machines, steam boilers and steam lines. The project is ongoing, and initial energy reductions have been measure before the application has been completed. The company is doing a full study on their reduction of energy use at this plant and then plans to expand the project to other facilities.

The company first began with application of Nansulate® EPX-K in the natural blue color, and requested a special order grey, which we provided. Special and custom orders are not unusual and offer the opportunity to best meet the client's needs. Nansulate® reduces heat loss, allowing processes to work using less energy, and also makes the dye color more consistent due to controlling heat transfer on the dye machine. The chemical resistance of Nansulate® EPX was also a desirable characteristic to provide tough, effective insulation that held its insulating ability in a steam environment.

 

(click for larger image)

Surface preparation of dye machine Technican prepares surface for coating Technician measures heat loss prior to insulating equipment
A hopper gun is used to spray apply Nansulate EPX Heat equipment to be insulated Nansulate High Heat on steam pipe
Nansulate EPX coated onto steam pipe Nansulate coated onto textile equipment Textile facility where application is being completed
Dye machines being insulated with Nansulate Textile facility using Nansulate coatings for energy savings Nansulate High Heat sprayed onto Steam Boiler
Steam line distribution coated with Nansulate EPX Steam boiler insulated with Nansulate EPX Nansulate EPX saves energy on Steam Boiler
Steam boiler in textile facility Heat equipment insulated with Nansulate High Heat Dye machine coated with Grey Nansulate EPX
dye machine being coated with Nansulate EPX Applicator coated dye machine Dye machine coated with Nansulate uses less energy
Steam lines insulated with Nansulate High Heat Application of Nansulate EPX onto dye machine Textile dye pot coated with EPX
Nansulate epx reduced energy of equipment Textile equipment being coated with Nansulate EPX epoxy Smooth grey finish of Nansulate EPX
Top of dye machine Textile equipment protected with Nansulate Applicator spray applied Nansulate EPX epoxy insulation
Nansulate EPX mixed prior to application Nansulate EPX improved the energy efficiency of the dye machines Nansulate EPX insulation and corrosion prevention epoxy
close up of EPX finish Nansulate EPX EPX being applied with Graco Texture sprayer
dye machines insulated with Nansulate EPX Nansulate EPX spray applied Nansulate EPX reduced energy consumption of textile equipment
Nansulate EPX inslated equipment    

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Photo Library Keywords: nansulate, industrial nanotch, textile equipment, dye machine insulation, steam boiler insulation, protect equipment, corrosion prevention, thermal insulation, epoxy, epoxy insulation, high heat insulation, reduce plant energy consumption, increase efficiency of equipment, improve dye lot consistency

 

 

Nansulate® coatings are a patented technology by Industrial Nanotech, Inc. that utilize a nanocomposite with an extremely low thermal conductivity and one that hydrophobic. This material allows the coatings to effectively inhibit heat transfer in a thin layer, and provides other distinct attributes, such as corrosion resistance, resistance to moisture, and mold resistance.

Nansulate® represents the next generation of insulation and architectrual coatings, providing alternative solutions for sustainability and environmentally friendly energy efficiency. Nansulate® provides a health benefit by not harboring moisture, dust, mold, or dirt, which are factors that reduce traditional insulation’s effectiveness over time and decrease air quality.

 

 

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Nansulate® is Patented technology protected by U.S. and international Patents.

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