Sustainability Simplified™
Sustainable Manufacturing with Nansulate®
We help companies become sustainable and improve their profit margins. We help plant managers reduce energy consumption, lower carbon emissions, improve manufacturing processes, increase worker safety and equipment longevity.
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DONT GET STEAMED OVER HIGH ENERGY COSTS!
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Solutions by Industry & Equipment |
Insulating Steam Systems for Energy Efficiency Sustainable Facilities with Nansulate® |
Uninsulated steam distribution and condensate return lines are a constant source of wasted energy. The Department of Energy (DOE) had a helpful table that shows typical heat loss from uninsulated steam distribution lines. According to the DOE, insulation can typically reduce Nansulate® to the Rescue! Insulate with Nansulate® thermal barrier and protective coatings to easily reduce process steam energy costs AND prevent corrosion and corrosion under insulation (CUI).
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Heat Exchangers & Boilers Corrosion Prevention Food Manufacturing Pipelines, Pipes & Tanks Building Energy Performance |
Read Sustainable Manufacturing Case Studies |
Gold Standard Application Support Nansulate® Sustainability Simplified™ is simple, and we ensure that it is an easy process for your team from start to finish. We provide you with a personal Application Advisor to make the process seamless. Our Gold Standard Application Support is included for every customer project at no charge. 1. You will be provided with your own personal Application Advisor who will walk you through your Pilot Project and Full Scale Plant Adoption. 2. You will be provided with Webex Conference Call for your team, designed specifically for your application. Approximate time is 20-30 minutes. 3. You will receive an Application Handbook with Surface Preparation Checklists, Equipment Checklists and Step-by-Step instructions for your application, including an easy to track Application Log designed for your project. 4. When you provide us with your application date(s), we will dedicate your Application Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise. Add-ons should you wish more support (Please contact us for pricing): 1. You may rent a Dry Film Thickness Gauge to ensure that your total application coverage is accurate. 2. We can arrange an On-Site Application Trainer to visit your facility and train your crew in person. 3. We can quote your price inclusive of installation by a Professional Installer and provide a turn-key solution that includes installation. |
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Real Savings and Short Payback
Every company investing in sustainable technology, lean manufacturing, and cost saving measures calculates their potential payback period. Nansulate® stands out as a sustainable technology with comparatively low initial investment which provides an extremely attractive payback period and continuing return on investment.
Most Nansulate® customers report a payback period between 6 to 18 months. For the majority it is less than 1 year, which is an exceptional value for any energy saving technology.
Industrial customer savings of $460,000 on energy bills.
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Customer Example - Henateks, textile manufacturer for Nike, Adidas, Reebok Application of Nansulate® Translucent High Heat - on steam boiler, pipes, heat exchanger, dye machines. Application thickness approximately 13-15 coats. |
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Project Cost 2007 |
Liquid Natural Gas Consumption Reduced (Sm3) |
Energy Cost Savings*** |
Payback Time on Project |
| Materials: $200,000 | 2007: 1,114,152* | 2007: $392,275 | |
| Installation: $100,000 | 2008: 1,097,447** | 2008: $460,162 | |
| Total: $300,000 | Total: 2,211,599 | Total: $852,437 | 7 months |
| * Project application was ongoing in 2007 ** Factory was not operating at full capacity in 2008 *** Average energy cost savings was 20% |
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Easy to Apply Coatings - Multiple Benefits
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Nansulate® Translucent High Heat Temperature Extremes: -40F to 400F (-40C to 204C) Uses: Steam pipes, boilers, heat exchangers, dyeing machines, industrial ovens, LNG burners, industrial dryers, processing tanks and more Coverage Rate per Gallon:
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PRICE: $89.95 - 1 gallon plus shipping 55 gallon size also available. Call 800-767-3998 for volume discount information.
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Nansulate® EPX-4 Temperature Extremes: -40F to 400F (-40C to 204C) Uses: Pipes, boilers, steam pipes, underground pipelines, heat producing equipment and more Coverage Rate per Gallon:
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PRICE: $270.00 - 2-gallon kit plus shipping Call 800-767-3998 for volume discount information.
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EPX NanoPrime™ Temperature Extremes: -40F to 400F (-40C to 204C) Must be used under EPX when applying to a metal or non-porous surface. Minimum application is four coats, each coat applied at 100 microns/4 mils in wet film thickness |
PRICE: $89.95 - 1 gallon plus shipping
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Nansulate® Translucent PT Temperature Extremes: -40F to 257F (-40C to 125C) Uses: Metal buildings, water pipes and pipelines, tanks, boat hulls, regrigerated trucks, metal panels, HVAC ductwork and more Coverage Rate per Gallon:
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PRICE: $79.95 - 1 gallon plus shipping 55 gallon size also available. Call 800-767-3998 for volume discount information.
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Contact Us Today for an Estimate!
*10%-25% and 15%-30% based upon field studies, laboratory testing and customer feedback
Nansulate® is Patented technology protected by U.S. and international Patents.
© Copyright 2012 Industrial Nanotech, Inc. All Rights Reserved. Nansulate® is a registered trademark of Industrial Nanotech, Inc.
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Click to Read About Nansulate® & Rust Prevention:
Downloads:
Sustainable Manufacturing Webinar
Sustainable Manufacturing for Paper Mills Presentation
Energy Savings for Food Manufacturers Sheet
Energy Savings for Tire Manufacturers Sheet
FREE Sustainable White Papers
Sustainable Tire Manufacturing
Environmentally friendly aspects of the coatings include:
>Reduces energy consumption
>Does not contain heavy metals
>Low VOC (100 g/L)
>Non-Flammable
>Non-Caustic
>No Asthmagens
>No Phosphates
>No Ozone-Depleting Compounds
>Non-Toxic
